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High-roof camper van conversion concept

Project: Two-person camper van conversion
Use: Travel, weekend stays, and off-grid overnight trips
Platform: High-roof cargo van, medium wheelbase concept
Budget target: about $30,000

1. Overview

This concept is a compact camper conversion for two adults in a high-roof van. The layout focuses on a fixed sleeping area, a small galley, simple storage, a rooftop solar system, and a heater for shoulder-season use.

The main goals are comfortable sleeping, enough daily cooking space, sensible electrical capacity for lights and small appliances, and easy access to the main items without crowding the aisle. The design keeps heavy components low and near the middle of the vehicle where possible.

Intended use:

  • Two-person travel and short-term living
  • Weekend camping with simple off-grid power
  • Light cooking, cold storage, and interior heating
  • Easy everyday driving and parking

2. Key specs

# Item Spec Units Notes
1Overall interior conceptSleeping for 2, galley, storage, electrical cabinet—Layout is approximate and should be checked against the chosen van body
2Bed platformApprox. 75 x 48inApprox. size for two adults in a transverse or slight offset layout
3Galley counterApprox. 54 x 22 x 36inCounter height may vary by floor build-up and cabinet design
4Fresh water tankApprox. 20 to 30galSize depends on weight targets and sink use
5Battery bankApprox. 200 to 300Ah lithiumElectrical capacity depends on fridge, heater fan, and charging habits
6Solar array400WRoof-mounted panels, approx. based on roof space and shading
7Heater outputApprox. 2 to 5kWFuel-fired auxiliary heater, exact rating to be confirmed
8Expected loaded weight addedApprox. 900 to 1,500lbDepends on materials, tanks, and appliances
9Typical headroomApprox. 72 to 78inDepends on van model and floor/ceiling build-up
10Target runtime off-gridApprox. 1 to 3daysDepends on weather, driving, and appliance use

3. Drawings

Measured concept drawings are approximate and should be confirmed against the exact van body and component datasheets.

Approx. overall length 305 in Approx. overall height 122 in Body length zone approx. 270 in Road clearance and sill lines shown approximately 2 Bed platform and lower storage 6 Solar panels above roof 7 Heater outlet and service zone Side view Concept, not for construction Units: in
Side view with overall length, roofline, bed zone, solar placement, and key callouts.
Approx. overall length 300 in Approx. overall width 110 in Approx. bed width 48 in 2 Bed platform 3 Galley cabinet 4 Water storage and utility bay Top view Concept, not for construction Units: in
Top view showing the aisle, bed zone, galley, and utility storage along the right side of the concept layout.
Approx. overall width 110 in Approx. interior height 78 in Approx. bed area width 48 in 5 Battery and utility cabinet 3 Galley counter Front view Concept, not for construction Units: in
Front view illustrating width, headroom, and the stacked utility zone relative to the living space.
Battery bank Solar input 400 W roof panels Charge controller Regulates charging Battery bank House power storage 12 V loads Lights, fan, fridge, pump Heater / appliance zone Fuel, water, and air service points 6 5 4 Systems diagram Concept, not for construction Units: none
Systems diagram showing power flow from solar to charge controller to battery bank and then to the main loads.
Approx. 18 to 24 in mounting width Approx. 10 to 12 in bracket height Approx. 2x structural fasteners with backing plate Detail view: roof-mounted solar support section Use manufacturer-approved attachment points and sealing methods 6 Panel support and roof interface 7 Seal and fastening zone Detail Concept, not for construction Units: in
Close-up detail of a roof support and sealing concept for the solar installation.

4. 3D concept model

Simple block model in the same working units as the drawings. It is only a spatial concept, not a fabrication model.

5. How it works

Living area: The bed platform sits toward the rear to keep the main aisle open. Storage goes under the bed so bulky items stay low and secure.

Kitchen area: The galley combines a counter, sink, and compact cold storage. This keeps daily food prep in one place and reduces walking around inside the van.

Electrical system: Solar panels feed a charge controller, which charges the house battery bank. The battery then powers lights, a fan, the fridge, and small 12 V loads. If a higher-power inverter is used, it should be sized and protected by a qualified professional.

Heating: A small auxiliary heater supplies warm air through ducting. The heater is best placed where service access is easy and combustion safety clearances can be maintained.

6. Parts and materials

# Part Typical spec Qty Est. price/unit Est. total Supplier type
1Van shell and base structureHigh-roof cargo van platform1$0 to $0$0 to $0Vehicle dealer / existing owner supply
2Bed platform and mattress basePlywood or aluminum frame, approx. 75 x 48 in1$350 to $1,200$350 to $1,200Cabinetmaker / lumber supplier
3Galley cabinet setCounter, sink cutout, storage, finish panels1$900 to $3,500$900 to $3,500Cabinet shop / RV supplier
4Fresh water tank and plumbing20 to 30 gal tank, pump, fittings, hose1 set$300 to $1,200$300 to $1,200RV plumbing supplier
5Battery system and enclosureApprox. 200 to 300 Ah lithium, fuse protection, cabling1 set$1,800 to $5,500$1,800 to $5,500Electrical supplier / RV supplier
6Solar system400 W panels, controller, roof mounts1 set$700 to $2,000$700 to $2,000Solar supplier / electrical supplier
7Auxiliary heaterFuel-fired unit with ducting and exhaust hardware1$600 to $2,000$600 to $2,000RV heater supplier
8Roof vent or fanPowered vent with weather sealing1$250 to $1,000$250 to $1,000RV supplier / roofing supplier
9Insulation and wall build-outThermal insulation, furring, paneling, fasteners1 set$700 to $2,500$700 to $2,500Building supply / van conversion supplier
10Flooring and subfloorInsulated floor pack, plywood, finish surface1 set$500 to $1,800$500 to $1,800Building supply / cabinet shop
11Lighting and switches12 V LED fixtures, dimmers, wiring1 set$150 to $600$150 to $600Electrical supplier
12Hardware, sealants, and bracketsFasteners, backing plates, sealant, mounts1 set$400 to $1,500$400 to $1,500Hardware supplier

Rough total budget estimate: about $7,550 to $24,800, before labor, taxes, and any premium finishes. For a full professional build-out with labor and contingency, a budget around $30,000 is a reasonable planning target.

Prices are typical retail estimates and can change with van model, material choices, supplier availability, and local labor rates.

7. Build phases

  • Plan and measure — 1 to 2 weeks. Confirm the exact van dimensions, load limits, and component placement. Professional needed: structural or conversion specialist for layout review.
  • Strip and prep the van — 1 to 2 days. Clean, inspect rust, seal openings, and prepare mounting points.
  • Insulation and floor — 2 to 4 days. Fit thermal layers, subfloor, and moisture barriers as appropriate.
  • Electrical and solar — 2 to 5 days. Install battery, charging, solar, fusing, and monitoring. Professional needed: licensed electrician or RV electrical specialist.
  • Cabinets and bed — 3 to 7 days. Build and secure the sleeping platform, storage, and galley.
  • Plumbing and heating — 2 to 5 days. Fit tank, pump, sink, and heater. Professional needed: heater installer, gas/fuel system specialist, or mechanic as applicable.
  • Finish and test — 2 to 4 days. Check fasteners, water leaks, ventilation, electrical load, and road noise.

8. Safety, rules and permits to check

  • Vehicle registration and title rules
  • Weight limits, axle limits, and tire ratings
  • Electrical safety, fuse protection, and cable sizing
  • Fuel-heater installation and combustion clearances
  • Ventilation, egress, and fire safety requirements
  • Plumbing, sanitation, and water-system hygiene

These rules depend on the country and state, and may be handled by the transportation authority, vehicle inspection office, fire authority, building department, or local health department. If the van will be registered as an RV or motorhome, confirm the local classification requirements before finalizing the build.

9. Who to involve

  • Conversion designer or experienced van builder — checks layout, storage access, and real-world usability.
  • Licensed electrician — checks battery protection, solar wiring, inverter sizing, and grounding.
  • Mechanical or RV heater specialist — checks heater placement, exhaust routing, and service access.
  • Plumber or RV plumbing specialist — checks tank mounting, water lines, pump selection, and leak control.
  • Body or collision technician — checks roof penetrations, corrosion protection, and structural attachment points.

10. Open questions to decide next

  • Which exact van model and wheelbase will be used?
  • Is the bed fixed or convertible for extra cargo space?
  • Will the galley include an induction hob, propane, or no stove?
  • How much water storage is comfortable for the travel style?
  • Should the heater be diesel, gasoline, or another type?
  • Do you want a larger battery bank or more solar?
  • Which finish level is preferred: simple utility, midrange, or premium?
  • Should the layout prioritize more storage or more open living space?

This draft is a planning concept only. Confirm all dimensions, loads, wiring, and safety details with qualified professionals before building.